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Electrometric Coating provides a long-lasting Waterproof Coating |
Exterior masonry
walls—particularly ones that are weathered—have long
represented one of the most difficult maintenance challenges
for the contractor, the painter, and the waterproofer alike.
Most typical exterior surfaces can be successfully protected
and maintained by the regular applications of high quality
conventional acrylic latex paints. But even the best paints
often tend to split and fail when they have been applied
over the surface cracks that develop as masonry ages.
There are two main reasons for this phenomenon. For one,
conventional paint formulations have a relatively low volume
solids content and tend to shrink on drying. If the paint
contracts too much, it can re-expose the substrate. The
other cause of paint failure is even more significant. It
has to do with the fundamental nature of conventional paint
films.
Most architectural and maintenance paints are based on
"hard" polymers with relatively high glass transition
temperatures -- generally between 0 degrees and 25 degrees
C. As a result, the films formed by these formulations tend
to be relatively rigid and in-elastic. Most surfaces to be
coated are generally dimensionally stable, so this lack of a
high degree of flexibility and elasticity poses no problem.
However, masonry surfaces are another case entirely. Masonry
often exists as large monolithic areas that usually contain
some cracks. Most of the cracks are relatively small ranging
from hairline thickness to no more than 1/8" in width, but
they undergo remarkable fluctuations in size—as much as 300%
to 400% or even higher in climates that experience wide
swings in temperature. When a conventional paint experiences
the stresses caused by this movement, it responds by
cracking.
There is a better alternative to latex paint on masonry
substrates. Advances in acrylic technology have developed a
unique series of 100% acrylic elastomeric masonry coatings.
Acrylic elastomeric coatings are water based weatherproof
coatings. Elastomeric wall coatings based on this technology
combine many of the traditional benefits of high-quality
acrylic latex paints, superb exterior durability, excellent
dirt resistance, soap and water cleanup together with
elasticity and flexibility required to tolerate the thermal
movement of cracks.
A Better Alternative: Elastomeric
Wall Coatings
The construction chemical industry has known about the
limitations of traditional paints on masonry. For almost
that long, the industry has been searching for better
alternatives. Early attempts to solve the cracking problem,
involved formulating coatings with polymers not generally
used in conventional paints. Many of these experimental
systems provided acceptable service as dirt-resistant
coatings.
Unfortunately, virtually all of the polymers tested formed
hard films that were too rigid to accommodate the
temperature-related fluctuation in the dimensions of the
cracks. Inevitably, coatings based on these hard polymers
fractured, exposing the masonry to the elements once again.
Recognizing that hard binders were not the answer, the
industry turned to "softer'' polymers with much lower glass
transition temperatures. Many of the products investigated
were already seeing use as binders for caulks and sealants.
Because they had low glass transition temperatures, they
furnished excellent elasticity and flexibility over a wide
range of temperatures.
Formulations based on these polymers were better able to
tolerate dimensional fluctuations without cracking than
conventional paints. Consequently, they possessed good
functional durability on masonry. Unfortunately, in solving
one problem, the soft binders created another. These
polymers produced tacky films that rapidly accumulated dirt,
with a notably adverse effect on appearance. The bottom line
was that none of the many products tested by the industry
proved any more successful than conventional acrylic latex
paint. Basically, none of these alternative coating
materials possessed both the decorative appeal and
durability of acrylic paints and the mechanical properties
required by masonry.
As has been indicated, coatings made from this new acrylic
technology have the durability expected of a 100% acrylic
binder, they dry rapidity, and are easy to clean-up. They
adhere well to all kinds of common building substances,
including masonry. Finally, they have dirt resistance
associated with conventional acrylic latex paints, and they
can be formulated with standard pigments to possess the same
kind of visual appeal.
However, the novel composition of the new polymers provides
two features that conventional latex paints do not possess.
For one, these coatings exhibit excellent elastomeric
properties. Under stress, they can stretch to several times
their original dimensions. Thus, when the masonry substrates
expands and contracts, with changes in temperature, the
elastomeric coating can accommodate the movement without
cracking. The other key difference between coatings based on
the elastomeric technology and conventional latex paints
concerns thickness. Latex paints are normally applied at
thicknesses ranging from I to 3 mm.
Elastomeric coatings are formulated to form much thicker
films (10 to 30 mm). As a result, they are much better able
to bridge cracks than the comparatively thin films formed by
latex films. Greater film thickness also enables elastomeric
wall coatings to conceal fairly large surface imperfections.
The result is a smoother, more uniform surface, a major
benefit in some applications.
Advantage:
Instead of depending on a separate, external component to
impart flexibility to the film, 100% acrylic elastomeric
polymers derive elasticity from a unique combination of
special composition, molecular weight, and crosslinking. As
a result, they retain flexibility over periods of time.
Moreover, formulations based on the 100% acrylic elastomeric
polymers exhibit their elastomeric properties over a broad
range of temperatures. Thus, the performance of waterborne
coatings based on the acrylic elastomerics remains
consistently outstanding under all conditions.
In comparing the different types of binders in other areas
of performance, the 100% acrylic binders have a significant
edge over styrenated products in the area of ultraviolet
stabiiity, over viny! acetate products in the area of
hydrolysis resistance, and over both chemistries in the area
of dirt pick-up resistance. As a result, on extended
exposure, waterborne acrylic coatings are more resistant to
chalking and do not yellow as do styrenated products. They
are not as vulnerable to damage from ambient moisture as
acetate-based systems, and they remain cleaner than both
types of non-acrylic systems.
Collectively, the advantages provided by 100% acrylic
technology translates into superior durability in both
protective and decorative terms. Acrylic-based coating films
retain their integrity better than styrenated and vinyl
acetate systems; the acrylic formations do not crack, flake,
or peel. Consequently, they do a better job of shielding
masonry substrates from the elements.
At the same time, since the 100% acrylic coatings retain
their elasticity and do not yellow or pick-up dirt very
readily, they maintain an attractive, "decorative"
appearance far longer than their competitors.
Protection with Decoration
Waterproof Elastomeric Exterior
Coating
SEALCOAT is a unique Acrylic Polymer based waterproofing,
elastomeric exterior performance coating to protect the
concrete structure from degradation in varied climatic
conditions. SEALCOAT is a single component 'Ready to Use'
formulation with quick drying properties at room
temperature. Its outstanding
properties of water repellency coupled with toughness helps
to arrest the leakage during rainy season while its
stability against UV radiation keeps the brightness unfazed
for years together. Its Two in One performance protects the
surface from water seepage & leakage, enhances life of
plaster and provides desired aesthetical outlook.
PERFORMANCE FEATURES:-
• Excellent Water Repellency
• Resistance to U.V. Radiation
• Resistance to Fungus and moss.
• No peel-off tendency
• Tough and Scratch-proof.
• Excellent Brightness and finish.
• Stable at high temperatures.
HOW IT WORKS:-
Viscosity of SEALCOAT is so designed that, while
application, SEALCOAT virtually travels in the surface and
occupies all the cavities, porosities and hairline cracks of
the structure. On curing, SEALCOAT forms tiny, flexible
crystals within these cavities and blocks the passage of
water arresting the chances of leakage completely. SEALCOAT,
thus, on application gets absorbed in the
surface and forms an integral part of it. As a result,
SEALCOAT does not show any tendency of ‘peel-off’ in any
detrimental climatic conditions.
OPERATIONAL FEATURES:-
• Single component, ready to use system
• Quick drying at room temperature.
• No water curing required.
• Can be pigmented in wide colour range.
OTHER SALIENT FEATURES
WATER REPELLENT
Due to its smooth film, water falling on it beads up and
rolls off. Since it seals all porosity and cracks, it does
not allow water to penetrate.
WATER VAPOUR PERMEABLE
To prevent damage from built-up hydrostatic pressure, a
building must "breathe" and allow water vapour to pass
through. With its multitude of densely packed micropores,
SEALCOAT is much more water vapour permeable. It prevents
hydrostatic pressure buildup and reduces the likelihood of
blistering, cracking and peeling - all while successfully
repelling water!
FUNGUS RESISTANT
Due to its smooth film it does not allow fungus to grow. A
powerful antifungal additive is incorporated in SEALCOAT.
UV RESISTANT
SEALCOAT coatings fade far less than ordinary coatings.
SEALCOAT colour pigments are virtually non-reactive with
ultraviolet light. SEALCOAT colours stay bright and true.
CO diffusion resistant
SEALCOAT provides excellent resistance to CO diffusion,
which is the principle cause of damaging reinforced
concrete.
Environment friendly
SEALCOAT does not release any hazardous vapours in the
atmosphere and is totally environment friendly coating.
Excellent crack bridging
SEALCOAT has high degree of flexibility for wide range of
temperature. The film can elongate 5 times its original
shape, enabling it to conceal the cracks.
Aesthetic Decoration
SEALCOAT provides the beautiful aesthetics to the buildings
combined with functional properties. SEALCOAT can be
pigmented in various shades to give a wide spectrum of
colours.
Cost Effective
SEALCOAT becomes very
much cost effective by avoiding reoccuring recoating cost
due to its long life.
Covering Capacity
SEALCOAT covers 45-50 sg.ft. per kg. for 2 coats application
depending on smoothness and
porosity of substrate.
DIRECTIONS FOR
USE
Surface Preparation
Remove dust, dirt, grease, loose particles, flaking paint,
wax, fungus, algae from surface using wire brush. Surface
should be washed with water and allowed to dry.
Priming
Apply the priming coat using recommended primer or by mixing
SEALCOAT with water in the ratio of 1:2 using brush.
Finishing
Finish the surface by applying 2 coats of SEALCOAT with an
intercoat interval of 4 hours.
Thinning
SEALCOAT is ready to apply paint, which does not require
thinning.
Storage
Keep container closed with a tight lid when not in use.
Store in dry place. |
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